if (dev->written)
                        s->written++;
                rdev = rcu_dereference(conf->disks[i].rdev);
+               if (rdev && test_bit(Faulty, &rdev->flags))
+                       rdev = NULL;
                if (rdev) {
                        is_bad = is_badblock(rdev, sh->sector, STRIPE_SECTORS,
                                             &first_bad, &bad_sectors);
                        }
                } else if (test_bit(In_sync, &rdev->flags))
                        set_bit(R5_Insync, &dev->flags);
-               else if (!test_bit(Faulty, &rdev->flags)) {
+               else {
                        /* in sync if before recovery_offset */
                        if (sh->sector + STRIPE_SECTORS <= rdev->recovery_offset)
                                set_bit(R5_Insync, &dev->flags);